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Technical guide

Airtight Waterproof Zipper Selection Guide

Four steps to choose rating, size, material and custom specification

Updated

Selection comes down to four things: waterproof rating (IPX6–IPX8), size (#5/#8/#10), material (TPU/PEVA/silicone/nylon), and customisation (length/width/colour/slider). Identify your application first, then match sealing needs from high to low to narrow down the model.

Step 1: Determine the waterproof rating

Waterproof rating, protection and typical uses
RatingProtectionTypical usesYILON products
IPX6Powerful water jetsRainwear, dry bags, standard waterproof wearPEVA / TPU waterproof zippers
IPX7Temporary immersion (1 m, 30 min)Wading gear, snorkelling, water sports#5/#8 TPU watertight zippers
IPX8Continuous immersion (>1 m, by agreement)Drysuits, deep-sea workwear, military/medical pressure sealing#8/#10 TPU airtight zippers

Step 2: Choose the size

SizeApprox. chain widthApplications
#5~5 mmLightweight garments, dry bags, general outdoor gear
#8~8 mmProtective suits, drysuits, inflatable products
#10~10 mmHeavy industry, military, rapid roller doors, high-pressure sealing

Step 3: Choose the material

  • TPU: best all-round performance — elasticity, abrasion and hydrolysis resistance, -30 to 70°C range, first choice for airtight sealing.
  • PEVA: lightweight and low-cost, for everyday waterproofing.
  • Silicone rubber: highly flexible and weather-resistant, used for drysuit envelopes.
  • Nylon: soft, good for watertight uses, but less effective than one-piece TPU for high-pressure airtight sealing.

Step 4: Confirm the 12 customisation parameters

Application, length range, opening length, size/tape width, colour, slider style, end structure, material, waterproof rating, oil-resistance requirement, test conditions, and quantity.

Specify a sealed opening with confidence

Sampling is a 7–15 day reference and mass production 15–30 days, subject to confirmation. Send your parameters and we will quote against them.

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